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Electric heating trace designing |
1、Calculate Heat Loss |
Technics terms: |
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⑴ Maintain Temperature(Tm) ⑵ The lowest Environment Temperature(Ta) ⑶ Tube diameter ⑷ Heat-insaluting material ⑸ Heat insulation thickness ⑹ Safety factor |
Q Heat Loss of the Tube Per Meter(W/m)=q×△t×K |
Hereinto: |
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q:Tube heat loss(the heat loss of tube per meter changing 1℃, see the upper table on page 4 ) |
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△t=Tm-Ta |
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K:the heating quotiety for each kind of heat-insaluting material (see the lower table on page 4 ) |
For example: |
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Tm=30℃ Ta=-10℃ Tube Diameter=100mm Heat-insaluting material:glass fibre The thickness of heat insalution:25mm △t=Tm-Ta=30-(-10)=40 K=0.040(See table “the heating quotiety for each kind of heat-insaluting material”) q=18.87(See table“Tube Heat Loss q”) Q=18.87×40×0.040W/m |
QThe Heat Loss for Store Tank (W)=q×Δt×K×S |
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S:The surface area of the store pot m2 |
2、Select Cable |
The Specification for kinds of Electric Heat tracing Cable |
Specification |
LV |
HV |
HHV |
CWM |
CWH |
MI |
SRCM |
Skin Effect |
Max Heat tracing Temperature(℃) |
65 |
110 |
190 |
150 |
205 |
590 |
180 |
200 |
Max Wattage(W/m@10℃) |
24.3 |
41.3 |
85 |
40 |
60 |
210 |
60 |
100 |
Max using length(m) |
170 |
120 |
69 |
210 |
140 |
3000 |
700-5000 |
24000 |
Max Working Voltage(V) |
220 |
220 |
220 |
380 |
380 |
600 |
660 |
8000 |
Using for Dangerous Aera |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
Yes |
No |
Using for Plastic Tube |
Yes |
No |
No |
No |
No |
No |
No |
No |
Local cutting |
Yes |
Yes |
Yes |
Yes |
Yes |
No |
Yes |
Yes |
Local connecting |
Yes |
Yes |
Yes |
Yes |
Yes |
No |
Yes |
Yes |
Overlap fixing |
Yes |
Yes |
Yes |
No |
No |
No |
No |
No |
Output Wattage while Temp. changing |
Yes |
Yes |
Yes |
No |
No |
No |
No |
No |
Output Wattage while Length changing |
Yes |
Yes |
Yes |
No |
No |
No |
No |
No |
System Designig |
Simple |
Simple |
Simple |
Simple |
Simple |
Complex |
Complex |
Complex |
System Fixing |
Easy |
Easy |
Easy |
Simple |
Simple |
Complex |
Simple |
Simple |
Anti-damage |
No |
No |
No |
No |
No |
OK |
No |
No |
Max Outline Size(mm) |
5.3×12.6 |
4.6×11.7 |
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11×6 |
11×6 |
¢3~11 |
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